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Product Description

Product Description

Explosion-proof motor is 1 of the important electrical products in the petroleum, chemical and coal industries. Our explosion proof motor has high operational safety, excellent performance, low noise and vibration and meets the need of environment protection. 

For the explosion proof high efficiency electric motor, we have YBX3, YBX4, YBX5 series, from 0.18KW to 315KW. For different voltage, frequency and different power, we can do the customized.
 

Product Parameters

Application

The Conditions of Using of Electric/Electrical Induction Three Phase Ex-proof AC Motor :

1. The altitude does not exceed 1000 meters. Higher altitudes support customization.
2. The highest ambient air temperature, no more than 40 ° C. Higher temperature support customization.
3. The power frequency of ex-proof AC motor is 50Hz(60Hz) ± 1%.
4.The variation range of working voltage shall not be greater than ± 5% of rated voltage.
5.The ex-proof electric AC motor rating is continuous duty S1.
6.Explosion-proof grade ExdIIBT4Gb, suitable for electric drive in underground coal mine (non-mining working face)and factories containing explosive gas mixture in line with the above standard in the workplace.

Application: Industrial
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Species: Explosion-Proof Three-Phase
Rotor Structure: Squirrel-Cage
Casing Protection: Explosion-Proof Type
Customization:
Available

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3 phase motor

How does a 3-phase motor ensure efficient and reliable operation?

A 3-phase motor is designed to ensure efficient and reliable operation through various mechanisms and features. Here’s a detailed explanation of how a 3-phase motor achieves efficient and reliable performance:

  • Rotating Magnetic Field: One of the key factors that contribute to the efficiency and reliability of a 3-phase motor is the creation of a rotating magnetic field. The three sets of stator windings, spaced 120 degrees apart, are energized by the three-phase power supply. This arrangement generates a rotating magnetic field within the motor. The rotating magnetic field interacts with the rotor, inducing currents that create torque and drive the rotation of the motor. The creation of a rotating magnetic field allows for smooth and efficient operation, minimizing vibrations and maximizing power output.
  • Higher Power Output: Compared to single-phase motors, 3-phase motors are capable of delivering higher power output. The balanced three-phase power supply and the design of the motor allow for efficient power transmission and higher torque production. This higher power output makes 3-phase motors suitable for applications that require greater horsepower and torque, such as industrial machinery, pumps, and compressors.
  • Efficiency: 3-phase motors are known for their high efficiency. The balanced three-phase power supply and the design of the motor contribute to reduced power losses and improved efficiency. The rotating magnetic field generated by the stator windings ensures smooth operation and minimizes energy wastage. As a result, 3-phase motors convert a higher percentage of electrical energy into mechanical energy, leading to energy savings and cost efficiency in the long run.
  • Reliable Starting Mechanism: 3-phase motors have a reliable starting mechanism that allows them to start on their own. With a simple direct-on-line (DOL) starting method, the motor can be connected directly to the power supply without the need for additional starting mechanisms. This ensures reliable and prompt motor startup, eliminating the need for manual intervention or complex starting circuits.
  • High Starting Torque: 3-phase motors typically exhibit high starting torque, which is crucial for overcoming the inertia and initial resistance of the connected load. The balanced three-phase power supply and the design of the motor enable the creation of a strong rotating magnetic field during startup. This results in a higher starting torque compared to single-phase motors, ensuring efficient and reliable motor operation even under heavy load conditions.
  • Durable Construction: 3-phase motors are constructed with durability in mind. The stator and rotor cores are made of laminated iron to minimize eddy current losses and improve magnetic performance. The windings are typically coated with insulating materials to protect them from environmental factors and ensure proper insulation. The motor housing or frame is designed to provide protection and support to the internal components. These design features contribute to the reliability and longevity of 3-phase motors in various operating conditions.
  • Thermal Protection: Many 3-phase motors incorporate thermal protection mechanisms to prevent overheating. These mechanisms may include thermal overload relays, temperature sensors, or embedded thermal switches. If the motor temperature exceeds a safe threshold, the thermal protection system activates and interrupts the power supply to prevent damage to the motor. This ensures reliable operation by preventing motor failure due to excessive heat.
  • Proper Maintenance and Lubrication: Regular maintenance and proper lubrication are essential for ensuring the efficient and reliable operation of 3-phase motors. Periodic inspections, cleaning, and lubrication of bearings, as well as checking the electrical connections and insulation, help maintain optimal motor performance and prevent premature failures. Following manufacturer guidelines and adhering to recommended maintenance practices contribute to the longevity and reliability of the motor.

These factors collectively contribute to the efficient and reliable operation of 3-phase motors. Their ability to deliver higher power output, high starting torque, and energy efficiency, combined with durable construction and proper maintenance, make 3-phase motors a preferred choice for a wide range of industrial, commercial, and residential applications.

3 phase motor

What factors should be considered when selecting a 3-phase motor for an application?

When selecting a 3-phase motor for a specific application, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed explanation of the key factors to consider:

  • Power Requirements: The power requirements of the application should be carefully evaluated. Determine the required horsepower (HP) or kilowatt (kW) rating of the motor based on the load characteristics, such as the torque and speed requirements. Consider both the continuous power requirements and any intermittent or peak power demands that the motor may experience during operation.
  • Voltage and Frequency: Verify the available voltage and frequency of the power supply in the application. Ensure that the motor’s voltage and frequency ratings match the power supply to ensure compatibility and safe operation. Common voltage ratings for 3-phase motors include 208V, 230V, 460V, and 575V, while frequencies are typically 50Hz or 60Hz.
  • Motor Speed: Determine the required speed of the motor for the application. Depending on the specific requirements, you may need a motor with a fixed speed, multiple speed options, or variable speed capabilities. Consider the motor’s synchronous speed, which is determined by the number of poles and the power supply frequency, and ensure it aligns with the desired operating speed.
  • Motor Enclosure: The motor enclosure should be selected based on the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, corrosive substances, and the presence of flammable or explosive materials. Common motor enclosures include open drip-proof (ODP), totally enclosed fan-cooled (TEFC), and explosion-proof enclosures.
  • Efficiency: Energy efficiency is an important consideration to minimize operating costs and environmental impact. Look for motors that meet or exceed applicable efficiency standards, such as the NEMA Premium efficiency standards in the United States or the IE efficiency classes defined by the International Electrotechnical Commission (IEC).
  • Motor Size and Mounting: Consider the physical size and mounting requirements of the motor, ensuring it fits within the available space and can be securely mounted. Check the motor’s frame size, which indicates the physical dimensions and mounting compatibility, such as NEMA frame sizes in the United States or IEC frame sizes internationally.
  • Starting Method: Evaluate the starting requirements of the application. Depending on the load characteristics and the power supply capacity, you may need a motor with specific starting methods, such as direct-on-line (DOL) starting, reduced voltage starting (e.g., star-delta or autotransformer starting), or electronic soft starters. Consider the starting torque and current requirements to ensure successful motor startup.
  • Overload Protection: Determine the type of overload protection required for the motor. Overload protection devices, such as thermal overload relays or electronic motor protection relays, help prevent motor damage due to excessive heat or current overload. Select an appropriate overload protection device based on the motor’s power rating and the specific application requirements.
  • Reliability and Serviceability: Consider the reliability and serviceability aspects of the motor. Look for motors from reputable manufacturers with a track record of producing reliable products. Evaluate the availability of spare parts, technical support, and service centers for maintenance and repairs. Additionally, consider factors such as motor lifespan, bearing design, and ease of access for maintenance tasks.
  • Compliance and Certifications: Ensure that the selected motor complies with relevant industry standards and certifications, such as NEMA, IEC, UL (Underwriters Laboratories), CSA (Canadian Standards Association), or specific industry requirements. Compliance with these standards ensures that the motor meets safety, performance, and quality standards.

Considering these factors when selecting a 3-phase motor helps ensure that the motor is well-suited for the application, delivers optimal performance, and operates reliably and efficiently over its lifespan.

3 phase motor

How do 3-phase motors handle variations in voltage and frequency?

3-phase motors are designed to handle variations in voltage and frequency within certain limits. Here’s a detailed explanation of how they handle these variations:

  • Voltage Variations:
    • 3-phase motors are typically designed to operate within a specific voltage range. As long as the applied voltage remains within this range, the motor can function properly.
    • When the voltage supplied to a 3-phase motor varies, the motor’s performance may be affected. If the voltage drops significantly below the rated voltage, the motor may experience reduced torque and power output. Conversely, if the voltage exceeds the rated value, the motor may draw excessive current, leading to overheating and potential damage.
    • To handle voltage variations, 3-phase motors often incorporate protective devices such as thermal overload relays or motor protection circuits. These devices can detect abnormal operating conditions caused by voltage fluctuations and take appropriate actions, such as shutting down the motor or reducing its load.
  • Frequency Variations:
    • The speed of a 3-phase motor is directly proportional to the frequency of the power supply. When the frequency deviates from the rated value, the motor’s speed and performance can be affected.
    • If the frequency increases, the motor’s speed will also increase, resulting in higher torque and power output. Conversely, a decrease in frequency will lead to a decrease in speed, resulting in reduced torque and power output.
    • 3-phase motors can handle frequency variations up to a certain extent. However, if the frequency deviates too far from the rated value, the motor’s performance may become unstable or it may fail to start altogether.
    • For precise control over motor speed, variable frequency drives (VFDs) can be used. VFDs can adjust the frequency of the power supply to the motor, allowing for precise speed control and compensation for frequency variations.
  • Voltage and Frequency Tolerance:
    • International standards specify the acceptable voltage and frequency tolerances for 3-phase motors. These standards ensure that motors can operate reliably and safely within specified voltage and frequency ranges.
    • Motor manufacturers often provide voltage and frequency tolerance specifications for their products. These specifications indicate the allowable range of voltage and frequency variations that the motor can handle without compromising its performance or safety.
    • When selecting a 3-phase motor, it is important to consider the voltage and frequency requirements of the specific application and ensure that the motor’s voltage and frequency ratings align with the available power supply.

Overall, 3-phase motors are designed to handle variations in voltage and frequency within specified limits. They incorporate protective devices and can be paired with control devices such as VFDs to compensate for voltage and frequency fluctuations, ensuring optimal performance and protection against potential damage.

China Good quality Ex Proof Three Phase AC Asynchronous Explosion Proof Motor   vacuum pump booster	China Good quality Ex Proof Three Phase AC Asynchronous Explosion Proof Motor   vacuum pump booster
editor by CX 2023-12-15

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