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Product Description

Basic Info.
 

EM custom engineered motors and equipment motors.Twirl Motor  designs each and every motor uniquely for your application.

 

PG42775 series  Gearmotor consist of 42mm PG42 type  planetary gearbox and 42mm RS-775 type  brushed motor,with magnet encoder
The gearbox can be personalized for diverse speeds and torque to meet application demands, with substantial toughness, large efficiency, substantial precision, large starting up torque, lower failure rate, small measurement, simple assembly, and disassembly.Optional functions incorporate encoders, noise suppressors, custom shafts, customized qualified prospects and terminations, customized mounting and rear shaft extensions.

Requirements

Solution title 42mm diameter planet equipment motor
Motor variety carbon-brush commutator
Gear sort Straight gearwheel earth gearhead
Gearbox housing content 1045 Metal
Geartrain materials 40Cr Steel , Powder Metallurgy 
Shaft material 40Cr Steel 
Output shaft support Dual Ball  bearing
Rotation route CW/CCW reversible
OEM & ODM Service Available 
Certification CE,ROHS,SGS,TUV,IATF16949
Encoder 3PPR,7PPR,13PPR ,Click ME-775 to see details
Shaft Configuration D-minimize,Keyway,Spherical ,Hexagon, Splined or other type
Customization product pace , torque,  flange , shaft,  IP rating 
Further requirements  Guide wire, connector, coupling ,encoder,or other elements

Important Features

—Various equipment ratios permit either velocity reduction or to increase the torque ability.

—Useful torque with least area specifications.

—Ideal for ongoing, reversing and intermittent operation.

—Can be mounted in any mounting placement.

—High Torque, Low Strength Usage, Minimal Sounds.

Alternatives

—Magnetic encoder offers opinions for your precise handle of motor speed and positioning.

—Capacitor& resistor for EMC suppression.

—Specific shaft material and dimensions.

—Customized design OEM items obtainable.

—Skilled DC equipment motor customization at various RPM, torques, OD, voltages,  IP rating , and so forth.

Customized Design and style WELCOME

Twirl  can offer unique shaft or flange model on ask for. Gearbox layout, Shaft Materials, Flange condition and IP amount can be created in accordance to your necessity.

Certificates&Qualifications

CE, ROHS, SGS, TUV, IATF16949 high quality administration system

The pursuing is the specification of the regular solution.

Gearbox Information:

Gear Information
Variety of levels 1 two 3 4 five
Reducation ratio three.seven 10.213.719.two 32.550.971.299.five 139188264369516 699977136719112672
Gearbox length “L”mm 31.8 43.1 fifty four.4 sixty five.seven 77
Running torque(kgf.cm) 50. twelve 3 12 45 12 6 24 3 24 forty five 24 6000 ≤600 5100 ≤1800 574 thirty.8 4565 ≤12.one
BL42126000 12 6000 ≤620 5133 ≤2785 469 24.7 3396 ≤17.1
BL42246000 24 6000 ≤340 5319 ≤1968 669 36.5 5496 ≤14.1

Encoder specs

Packing and shipping and delivery

 

FAQ

1. Can you make the gearbox with customized technical specs?
Of course. We have design and style and development team, also a excellent expression of engineers, each and every of them have
a lot of function many years experience.

2.Do you give the samples?
Indeed. Our business can give the samples to you, and the shipping and delivery time is about 10-15days in accordance to the specification of gearbox you require.

3.What is your MOQ?
Our MOQ is 1000pcs. But at the beginning of our company, we acknowledge tiny order.

4. Do you have the merchandise in inventory?
I am sorry we donot have the product in inventory, All merchandise are manufactured with orders.

five. Do you give technological innovation assistance?
Sure. Our organization have style and development crew, we can offer engineering assist if you
require.

six.How to ship to us?
We will ship the products to you according to the DHL or UPS or FEDEX and so forth account you supply. 

seven.How to shell out the money?
We take T/T in advance. Also we have diverse bank account for getting cash, like US dollors or RMB and many others.

8. How can I know the merchandise is appropriate for me?
Frist, you need to have to offer us the more specifics info about the merchandise. We will advocate the item to you according to your need of specification. Right after you confirm, we will prepare the samples to you. also we will provide some very good developments in accordance to your item use.

9. Can I appear to your firm to go to?
Sure, you can arrive to our business to check out at anytime, and welcome to check out our company.

ten. How do make contact with us ?
 Please send an inquiry

 

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Equipment
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Number of Poles: 2

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Product name 42mm diameter planet gear motor
Motor type carbon-brush commutator
Gear type Straight gearwheel planet gearhead
Gearbox housing material 1045 Steel
Geartrain material 40Cr Steel , Powder Metallurgy 
Shaft material 40Cr Steel 
Output shaft support Dual Ball  bearing
Rotation direction CW/CCW reversible
OEM & ODM Service Available 
Certificate CE,ROHS,SGS,TUV,IATF16949
Encoder 3PPR,7PPR,13PPR ,Click ME-775 to see details
Shaft Configuration D-cut,Keyway,Round ,Hexagon, Splined or other type
Customization item speed , torque,  flange , shaft,  IP rating 
Additional requirements  Lead wire, connector, coupling ,encoder,or other parts

###

Gear Data
Number of stages 1 2 3 4 5
Reducation ratio 3.7 10.2;13.7;19.2 32.5;50.9;71.2;99.5 139;188;264;369;516 699;977;1367;1911;2672
Gearbox length "L"mm 31.8 43.1 54.4 65.7 77
Running torque(kgf.cm) 50.00 100.00 200.00 200.00 200.00
Gear breaking torque(kgf.cm) 100.00 300.00 600.00 600.00 600.00
gearing efficiency 90% 81% 73% 65% 59%

###

Motor Type Rated voltage(V) No load speed(rpm) No load current(mA) rated load speed(rpm ) rated current (mA) rated torque(gf.cm) Rated output(W) Stall torque(gf.cm) Stall current(mA)
RS-775123000 12 3000 ≤420 2430 ≤1300 408 10.4 2484 ≤6.7
RS-775124500 12 4500 ≤750 3710 ≤2100 476 17.6 2714 ≤10.4
RS-775126000 12 6000 ≤1400 5000 ≤3500 478 25.5 3129 ≤18.5
RS-775243000 24 3000 ≤230 2590 ≤700 405 11.5 2686 ≤3.9
RS-775244500 24 4500 ≤250 3850 ≤1250 538 21.1 4134 ≤8.3
RS-775246000 24 6000 ≤600 5100 ≤1800 574 30.8 4565 ≤12.1
BL42126000 12 6000 ≤620 5133 ≤2785 469 24.7 3396 ≤17.1
BL42246000 24 6000 ≤340 5319 ≤1968 669 36.5 5496 ≤14.1
Application: Universal, Industrial, Household Appliances, Car, Power Tools, Equipment
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Number of Poles: 2

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Product name 42mm diameter planet gear motor
Motor type carbon-brush commutator
Gear type Straight gearwheel planet gearhead
Gearbox housing material 1045 Steel
Geartrain material 40Cr Steel , Powder Metallurgy 
Shaft material 40Cr Steel 
Output shaft support Dual Ball  bearing
Rotation direction CW/CCW reversible
OEM & ODM Service Available 
Certificate CE,ROHS,SGS,TUV,IATF16949
Encoder 3PPR,7PPR,13PPR ,Click ME-775 to see details
Shaft Configuration D-cut,Keyway,Round ,Hexagon, Splined or other type
Customization item speed , torque,  flange , shaft,  IP rating 
Additional requirements  Lead wire, connector, coupling ,encoder,or other parts

###

Gear Data
Number of stages 1 2 3 4 5
Reducation ratio 3.7 10.2;13.7;19.2 32.5;50.9;71.2;99.5 139;188;264;369;516 699;977;1367;1911;2672
Gearbox length "L"mm 31.8 43.1 54.4 65.7 77
Running torque(kgf.cm) 50.00 100.00 200.00 200.00 200.00
Gear breaking torque(kgf.cm) 100.00 300.00 600.00 600.00 600.00
gearing efficiency 90% 81% 73% 65% 59%

###

Motor Type Rated voltage(V) No load speed(rpm) No load current(mA) rated load speed(rpm ) rated current (mA) rated torque(gf.cm) Rated output(W) Stall torque(gf.cm) Stall current(mA)
RS-775123000 12 3000 ≤420 2430 ≤1300 408 10.4 2484 ≤6.7
RS-775124500 12 4500 ≤750 3710 ≤2100 476 17.6 2714 ≤10.4
RS-775126000 12 6000 ≤1400 5000 ≤3500 478 25.5 3129 ≤18.5
RS-775243000 24 3000 ≤230 2590 ≤700 405 11.5 2686 ≤3.9
RS-775244500 24 4500 ≤250 3850 ≤1250 538 21.1 4134 ≤8.3
RS-775246000 24 6000 ≤600 5100 ≤1800 574 30.8 4565 ≤12.1
BL42126000 12 6000 ≤620 5133 ≤2785 469 24.7 3396 ≤17.1
BL42246000 24 6000 ≤340 5319 ≤1968 669 36.5 5496 ≤14.1

How to Assemble a Planetary Motor

A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.

VPLite

If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
Motor

VersaPlanetary

The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.

Self-centering planetary gears

A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Motor

Encoders

A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.

Cost

There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Motor

Applications

There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.

China Twirl 16/22/32/36/42/45mm 12V 24V 0.5W-100W High Torque BLDC or Brushed DC Gear Motor Planetary Gearbox with Encoder     with Best SalesChina Twirl 16/22/32/36/42/45mm 12V 24V 0.5W-100W High Torque BLDC or Brushed DC Gear Motor Planetary Gearbox with Encoder     with Best Sales
editor by czh 2023-03-24

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